Description
Factory Ssangyong Rexton Workshop Manual (2017-2020)
This is the official factory-level service manual for the fourth-generation Ssangyong Rexton Y400, covering every model year through the 2020 facelift – the same resource referenced by Ssangyong-approved workshops across the US and globally.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.0L G20DTR turbocharged GDi (225 hp) |
| Diesel | 2.2L D22DTR e-XDi220 turbodiesel (181 hp) |
| Transmissions | 6-speed manual; 6-speed Aisin automatic; 7-speed Mercedes-Benz 7G-Tronic automatic |
| Drive | RWD and 4WD (left- and right-hand drive) |
| Model Years | 2017, 2018, 2019, 2020 |
| Badge Twins | Rexton Sports, Rexton Sports Khan (pickup variants on Y400 platform) |
Common Rexton Repairs Covered
| System | Procedures |
|---|---|
| 2.2L D22DTR Diesel | EGR valve cleaning and replacement; DPF regeneration and fault diagnosis |
| 7G-Tronic Automatic Transmission | Fluid and filter service; valve body removal; shift quality diagnostics |
| 4WD Transfer Case | Transfer case fluid change; actuator inspection; engagement fault diagnosis |
| Suspension | Front and rear suspension bushing replacement; wheel alignment specifications; shock absorber R&R |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does this manual cover the Rexton Sports pickup variant?
Yes. The Rexton Sports and Rexton Sports Khan share the Y400 platform with the standard Rexton SUV. Powertrain, chassis, electrical, and suspension procedures documented in this manual apply directly to those pickup-bodied variants for the 2017-2020 model years.
Which automatic transmissions are covered – Aisin or Mercedes-Benz?
Both units are fully documented. The 6-speed Aisin automatic and the Mercedes-Benz-sourced 7-speed 7G-Tronic are each covered with dedicated service, rebuild, and diagnostic procedures including torque specs and fluid capacities.
Are wiring diagrams and electrical diagnostics included?
Yes. The manual contains complete circuit diagrams for the engine management system, ABS, airbag/SRS, climate control, lighting, and body electronics. Each diagram details wire colors, connector pin assignments, and ground locations alongside troubleshooting flowcharts.
What format is the manual?
This manual is delivered as a PDF file, fully searchable and compatible with Windows, Mac, Linux, tablets, and smartphones. Individual pages or entire chapters can be printed for use in the workshop.





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