Description
Factory Ssangyong Rexton 1 Workshop Manual (2001-2017)
This official factory-level repair manual covers the complete first-generation Ssangyong Rexton lineup sold across the US and global markets from 2001 through 2017, including all three body generations and every powertrain configuration offered during that production run.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.3L G23D, 2.2L M161, 3.2L G32D, 3.2L M162 |
| Diesel | 2.0L D20DT, 2.2L diesel, 2.7L XDi D27DT, 2.9L D29ST |
| Transmissions | 6-speed manual, 5-speed NAG 5G-Tronic automatic, 7-speed NAG 7G-Tronic automatic |
| Drive | RWD / Part-time 4WD |
| Model Years | 2001-2017 |
| Badge Twins | Rexton Y200 (pre-facelift), Rexton II Y250 (first facelift), Rexton W Y290 (second facelift) |
Common Rexton 1 Repairs Covered
| System | Procedures |
|---|---|
| 2.7L D27DT Diesel | Injector removal, EGR valve cleaning, turbocharger inspection and replacement |
| Transfer Case / 4WD | BorgWarner transfer case service, actuator diagnosis, front axle engagement repair |
| NAG Automatic Transmission | Fluid and filter service, valve body removal, solenoid replacement for 5G/7G-Tronic units |
| Suspension | Front control arm bushing replacement, rear leaf spring service, shock absorber R&R |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does the D27DT diesel coverage include EGR and turbo repair procedures?
Yes. The 2.7L XDi D27DT five-cylinder turbodiesel is one of the most commonly serviced units in the Rexton lineup, and the manual provides full procedures for EGR valve removal and cleaning, turbocharger inspection, injector removal and re-torque specs, and diesel particulate system diagnostics where applicable.
Which generation variants does this manual cover – Y200, Y250, and Y290?
All three generations are covered under this single manual: the original Y200 pre-facelift (2001-2006), the Y250 first facelift Rexton II (2006-2012), and the Y290 second facelift Rexton W (2012-2017). Procedures specific to each generation are clearly identified throughout the documentation.
Are the Mercedes-Benz derived NAG automatic transmission service procedures included?
Yes. The 5-speed NAG 5G-Tronic and 7-speed NAG 7G-Tronic automatic gearboxes, both sourced from Mercedes-Benz, are fully covered. Fluid change intervals, solenoid diagnostics, valve body overhaul, and torque converter removal procedures are all documented in the transmission section.
What format is the manual?
This manual is delivered as a PDF file, compatible with Windows, Mac, Linux, tablets, and smartphones. After purchase, download is immediate and you retain lifetime access to re-download the file as needed – no internet connection required to use it once saved.
Reviews
There are no reviews yet.