Description
Factory Ssangyong Rodius Workshop Manual (2004-2012)
This official factory-level workshop manual covers every first-generation Ssangyong Rodius built from 2004 through 2012, giving American importers and independent technicians the same service data used by Ssangyong-approved workshops worldwide.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 3.2L M162.990 V6, 3.2L G32D V6 |
| Diesel | 2.0L D20DTR turbodiesel |
| Transmissions | 5-speed manual, 5-speed automatic (T-Tronic) |
| Drive | RWD; left- and right-hand drive configurations |
| Model Years | 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 |
| Badge Twins | Ssangyong Stavic (P100 chassis – sold in Asia-Pacific markets) |
Common Rodius Repairs Covered
| System | Procedures |
|---|---|
| D20DTR Diesel Fuel System | High-pressure common-rail injector removal, leak-off testing, and fuel filter replacement |
| Automatic Transmission (T-Tronic) | Fluid and filter service, valve body inspection, shift solenoid diagnosis |
| Suspension & Steering | Front strut replacement, rear air-spring inspection, power-steering pump overhaul |
| Electrical & Wiring | Body-control module diagnostics, central-locking fault tracing, full wiring schematics with connector pinouts |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the D20DTR diesel engine fully covered, including injector coding?
Yes. The manual provides complete service procedures for the 2.0L D20DTR common-rail turbodiesel, including injector removal and installation, leak-off testing, fuel pressure specifications, and glow-plug replacement – all critical maintenance tasks for this engine.
Does this manual also apply to the Ssangyong Stavic?
The Rodius and Stavic share the same P100 platform and mechanical architecture; the Stavic name was used primarily in Asia-Pacific export markets. The powertrain and chassis procedures in this manual apply directly to both nameplates.
Are full wiring diagrams included for the ABS and climate control systems?
Yes. Comprehensive electrical schematics cover the ABS/traction-control module, HVAC controls, instrument cluster, lighting circuits, central locking, and power windows – each diagram includes wire color codes, connector pinouts, and ground reference points.
What format is the manual?
The manual is delivered as a searchable PDF compatible with Windows, macOS, Linux, tablets, and smartphones. Individual pages or entire sections can be printed as needed, and the file can be stored locally for permanent offline access.
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