Description
Factory Mitsubishi Fuso FK FM Workshop Manual (1996-2001)
This is the official factory-level service manual for the second-generation Mitsubishi Fuso FK and FM series medium-duty cab-over trucks, covering model years 1996 through 2001 with chassis codes FK617, FM617, and FM657.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | N/A |
| Diesel | 7.5L 6D16T2, 6D16T3, 6D16T4 turbocharged inline-6 |
| Transmissions | 4-speed M4A4 automatic; 6-speed M100A6 automatic; 6-speed M060S5, M060S6, M070S6 manual; 10-speed M8S2x5 splitter-changeover manual |
| Drive | RWD; left- and right-hand drive configurations covered |
| Model Years | 1996, 1997, 1998, 1999, 2000, 2001 |
| Badge Twins | Fuso Fighter (export markets) |
Common Fuso FK FM Repairs Covered
| System | Procedures |
|---|---|
| 6D16T Turbocharger | Turbo oil seal replacement, wastegate inspection, boost pressure diagnosis and adjustment |
| Fuel Injection System | Injection pump timing, injector removal/testing/replacement, fuel filter service |
| Air Brake System | Air compressor service, brake chamber overhaul, slack adjuster inspection and replacement |
| Front Leaf Spring Suspension | Spring pack disassembly, U-bolt torque specification, shackle bushing replacement |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Why does my 6D16T engine produce excessive black smoke under load?
Black smoke on the 6D16T turbo diesel is most commonly linked to a worn or incorrectly timed injection pump, clogged air filter reducing boost, or a failing turbocharger. This manual provides full injection pump timing procedures, turbocharger inspection steps, and fuel system specifications to help you diagnose and correct the issue accurately.
Does this manual cover both the FK and FM series, and what is the difference?
Yes, both series are fully covered. The FK designation identifies lighter GVM configurations within the Fighter cab-over range, while the FM series covers heavier-duty variants with higher payload ratings. Chassis codes FK617, FM617, FM657, and related sub-variants are all addressed in this manual.
Are wiring diagrams and electrical system schematics included?
Complete electrical documentation is included, covering charging and starting circuits, lighting, instrument cluster wiring, ABS brake system circuits, connector pinout locations, and ground point diagrams. Systematic fault-finding procedures for sensors and control modules are also provided throughout the electrical chapters.
What format is the manual?
This manual is a PDF document. After purchase you receive an instant download link. The file is fully searchable, printable, and compatible with Windows, Mac, Linux, Android, iOS, and any device running a standard PDF reader.
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