Description
Factory Citroen Relay Workshop Manual (1993-2014)
This official Citroen ServiceBox dealer software covers every Relay variant built across two full generations – from the 1993 debut through the pre-facelift 2014 model year – giving US-based importers, fleet operators, and independent shops the same repair data used by authorized Citroen workshops.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 1.9L CNG, 2.0L EW10 (RFW) |
| Diesel | 1.9L, 1.9L Turbo (XUD9), 2.0L HDi (DW10), 2.2L HDi (4HU/4HV), 2.3L Turbo, 2.5L DJ5, 2.5L DJ5 Turbo, 2.8L HDi (8140.43S), 2.8L Turbo, 3.0L HDi (F1CE0481D) |
| Transmissions | 5-speed manual, 6-speed manual, 4-speed automatic, 6-speed automatic |
| Drive | FWD |
| Model Years | 1993-2014 (excludes 2014 facelift) |
| Badge Twins | Fiat Ducato, Peugeot Boxer |
Common Relay Repairs Covered
| System | Procedures |
|---|---|
| 2.2L / 2.8L HDi Injector Seals | Injector removal, copper washer replacement, re-torque to spec – a known carbon build-up and seal failure point on high-mileage HDi units |
| EGR Valve & Cooler | Cleaning, pressure testing, and full replacement procedures for EGR blockage – a frequent fault on 2.2L and 3.0L HDi engines |
| BSI Multiplex System | Fault diagnosis, reset procedures, and wiring schematics for the Body Systems Interface unit controlling lighting, locking, and instrument functions |
| Front Suspension & Wheel Bearings | Hub, bearing, and swivel joint R&R with torque specifications for both Gen 1 and Gen 2 front axle assemblies |
Format & Delivery
Citroen ServiceBox dealer software delivered as a VMware Player virtual machine – not a PDF. Compatible with Windows 11, 10, 8, 7, Vista, XP, Mac, and Linux. Instant download; lifetime re-downloads.
Frequently Asked Questions
Which body configurations does this software cover for the Relay?
Both generations are fully covered across all body configurations: panel van, crew cab, chassis cab, platform cab, and Combi passenger variants in short, medium, long, and extra-long wheelbase lengths. Gen 1 type designations (type 8, 10, 14, 18, 800) and Gen 2 designations (type 12, 14, 16/16H, 20/20H) with H1, H2, and H3 roof heights are all included.
Is the Peugeot Boxer or Fiat Ducato data also accessible in this software?
This software is specifically licensed for the Citroen Relay. While the Relay shares its X244/X250 platform with the Peugeot Boxer and Fiat Ducato, the service data, part numbers, and diagnostic flows within ServiceBox are Citroen-specific. Separate titles exist for the Boxer and Ducato.
Are interactive wiring diagrams included for ABS and BSI systems?
Yes. The software contains color-coded, zoom-enabled wiring diagrams for all electrical circuits from 1993-2014, including ABS/ESP, airbag networks, BSI multiplex, climate control, and lighting. Component locators identify exact relay, fuse, ground point, and connector positions – identical to the resources at an authorized Citroen dealer.
What format is the manual?
This is not a PDF – it is the official Citroen ServiceBox OEM dealer software packaged as a VMware Player virtual machine. It features searchable repair databases, clickable component locators, integrated diagnostic flowcharts, and an electronic parts catalog. Compatible with Windows and, via VMware, with Mac and Linux systems.
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