Description
Factory Toyota Highlander Workshop Manual (2000–2007)
This official factory-level service manual covers every first-generation XU20 Toyota Highlander sold in the United States from 2000 through 2007, providing the same depth of technical information used by Toyota-authorized repair facilities.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.4L 2AZ-FE inline-4, 3.3L 3MZ-FE V6 |
| Diesel | N/A |
| Transmissions | 4-speed U140E / U241E automatic, 5-speed U151E / U151F automatic |
| Drive | FWD and AWD (left- and right-hand drive) |
| Model Years | 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 |
| Badge Twins | Toyota Kluger (XU20) |
Common Highlander Repairs Covered
| System | Procedures |
|---|---|
| Engine Cooling | Water pump replacement, thermostat service, and coolant flush procedures for 3MZ-FE V6 known for gasket seepage |
| Automatic Transmission | U140E/U151E fluid change intervals, solenoid diagnostics, and shift quality troubleshooting |
| Suspension | Front strut replacement, rear shock service, and lower control arm bushing inspection common on high-mileage XU20 units |
| Electrical / ABS | ABS wheel-speed sensor replacement, wiring harness pinout verification, and brake warning light diagnosis |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the 3MZ-FE V6 prone to any known issues addressed in this manual?
Yes. The 3.3L 3MZ-FE V6 used in 2004–2007 Highlanders has documented coolant consumption and intake manifold gasket concerns. The manual includes full coolant system diagnostics, torque specifications for head and manifold fasteners, and step-by-step gasket replacement procedures to properly resolve these issues.
Does this manual cover the Toyota Kluger as well?
Yes. The first-generation Highlander and the Kluger share the same XU20 platform and are mechanically identical. All engine, transmission, suspension, and electrical procedures in this manual apply directly to Kluger models sold in Australia and other markets during the same 2000–2007 production run.
Are complete wiring diagrams included for the AWD system and ABS?
Absolutely. The manual contains detailed electrical schematics for the AWD transfer case control system, ABS modulator circuits, traction control, and all associated sensors. Connector pinouts, wire color codes, and component locations are shown so you can trace and test circuits without guesswork.
What format is the manual?
The manual is a PDF file delivered via instant download immediately after purchase. It is fully searchable, zoomable, and compatible with Windows, Mac, Linux, Android, and iOS devices. Individual pages or complete sections can be printed as needed, and the file can be re-downloaded at any time through your account.
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