Description
Factory Toyota Highlander Workshop Manual (2008-2013)
This official factory-level service manual covers the second-generation XU40 Toyota Highlander – one of the most popular mid-size crossover SUVs sold across the United States during this period – delivering complete repair, wiring, and maintenance procedures for every major system.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.7L 1AR-FE inline-4, 3.5L 2GR-FE V6 |
| Diesel | N/A |
| Transmissions | 5-speed U151E/U151F automatic, 6-speed A760E automatic |
| Drive | FWD, AWD |
| Model Years | 2008, 2009, 2010, 2011, 2012, 2013 |
| Badge Twins | Toyota Kluger (international markets) |
Common Highlander Repairs Covered
| System | Procedures |
|---|---|
| 2GR-FE Water Pump / Timing Cover | Water pump replacement, timing chain cover resealing, coolant system bleed |
| Automatic Transmission | U151E/A760E fluid and filter service, solenoid diagnostics, shift quality adjustment |
| Front Suspension / Struts | Strut assembly replacement, lower control arm bushing service, wheel alignment specs |
| Brake System | Front and rear pad/rotor replacement, ABS module diagnostics, brake fluid flush procedure |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the 2GR-FE V6 water pump replacement covered in detail?
Yes. The 2GR-FE is known for water pump wear on XU40 Highlanders, and the manual includes full step-by-step procedures for water pump removal, timing chain cover inspection, gasket replacement, and coolant system refill and bleeding – complete with torque specifications and required tooling.
Does this manual also apply to the Toyota Kluger?
Yes. The XU40-generation Highlander sold in Australia and other international markets was badged as the Toyota Kluger. The underlying platform, engines, and transmissions are identical, so this manual applies equally to Kluger owners working on the same 2008-2013 model years.
Are wiring diagrams and electrical diagnostics included?
Complete electrical coverage is included – circuit diagrams for the engine management system, ABS/traction control, airbag/SRS, lighting, climate control, and audio/navigation. Connector pinouts, ground locations, and fault-finding flowcharts are all part of the documentation.
What format is the manual?
The manual is delivered as a PDF file, compatible with Windows, Mac, Linux, iOS, and Android devices. Pages are fully searchable and zoomable, and individual sections can be printed for bench use.
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