Description
Factory Toyota Kluger Workshop Manual (2008-2013)
This official factory-level repair manual covers the second-generation XU40 Toyota Kluger – the same vehicle sold across US dealerships as the Toyota Highlander – giving American technicians and DIYers complete service data for the 2008-2013 model years.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.7L 1AR-FE inline-4, 3.5L 2GR-FE V6 |
| Diesel | N/A |
| Transmissions | 5-speed U151E/U151F automatic, 6-speed A760E automatic |
| Drive | FWD, AWD |
| Model Years | 2008, 2009, 2010, 2011, 2012, 2013 |
| Badge Twins | Toyota Highlander (North America) – XU40 platform |
Common Kluger Repairs Covered
| System | Procedures |
|---|---|
| 2GR-FE Oil Consumption | Piston ring inspection, valve stem seal replacement, oil consumption diagnosis per factory spec |
| Transmission | U151E/U151F and A760E fluid service, solenoid testing, shift quality diagnosis |
| Suspension | Front strut replacement, rear shock absorber service, alignment torque specifications |
| Electrical / HVAC | Climate control diagnostics, wiring harness checks, ABS/VSC sensor fault tracing with factory flowcharts |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does the 2GR-FE V6 oil consumption issue affect all 2008-2013 Klugers?
Excessive oil consumption was a documented concern on the 3.5L 2GR-FE V6 in this generation. This manual includes the factory piston ring and valve stem seal inspection procedures, fluid specifications, and the step-by-step overhaul sequence needed to properly diagnose and address the problem.
Is the Toyota Kluger the same as the US-market Toyota Highlander?
Yes. The XU40-platform Kluger sold in Australia and international markets is mechanically identical to the second-generation Toyota Highlander offered in the United States from 2008 to 2013. Engine codes, transmission codes, and repair procedures are shared across both nameplates, making this manual fully applicable to the Highlander as well.
Are full wiring diagrams included for the electrical and ABS systems?
Yes. The manual provides complete electrical schematics covering engine management, ABS, VSC stability control, lighting circuits, power accessories, and the audio and navigation systems. Connector pinouts, wire color codes, and ground point locations are included alongside fault-finding flowcharts for rapid diagnosis.
What format is the manual?
This manual is delivered as a searchable PDF file compatible with Windows, macOS, Linux, iOS, and Android devices. You can use it on-screen in the shop or print specific sections as needed. After purchase, the file is available for instant download and unlimited future re-downloads.
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