Description
Factory Toyota C-HR Hybrid Workshop Manual (2016-2019)
This four-volume factory manual set covers the first-generation Toyota C-HR Hybrid (AX10 series) sold from 2016 through 2019, giving US technicians and serious DIYers the same dealer-level service data used at Toyota-authorized workshops worldwide.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol/Hybrid Engine | 2ZR-FXE – 1.8L DOHC 16-valve Atkinson cycle; ~98 hp (ICE) + electric motor; combined system output ~122 hp (90 kW) |
| Diesel | N/A |
| Hybrid System | Toyota Hybrid System II (THS II); Permanent Magnet Synchronous Motor; Ni-MH HV battery pack; MG1/MG2 motors |
| Transmission | P610 e-CVT (electronically controlled continuously variable transmission) |
| Drive | Front-Wheel Drive (FWD) |
| Model Years | 2016, 2017, 2018, 2019 |
| Chassis / Model Codes | ZYX10 (AX10 series); ZYX10L (LHD), ZYX10R (RHD); variants AHXEBW, AHXGBW, AHXNBW |
| Badge Twins | N/A |
Common C-HR Hybrid Repairs Covered
| System | Procedures |
|---|---|
| HV Battery & Inverter | Ni-MH HV battery pack removal/installation, inverter/converter diagnostics, DTC retrieval, HV interlock inspection – a known concern on early AX10 units |
| 2ZR-FXE Engine | Valve clearance adjustment, timing chain inspection, cylinder head removal, piston/crankshaft service, EVAP and EGR system diagnosis |
| Brakes & VSC | ABS/VSC/TRC bleeding and calibration, electric parking brake actuator replacement, brake hold system diagnosis, front and rear disc service |
| Toyota Safety Sense (TSS) | Pre-Collision System (PCS) camera/radar alignment, Lane Departure Alert calibration, Dynamic Radar Cruise Control (DRCC) sensor replacement, Blind Spot Monitor diagnostics |
Format & Delivery
Interactive HTML workshop manual (browser-based). Delivered as a ZIP download; extract and launch via START_MANUAL.bat (Windows) or START_MANUAL.sh (macOS/Linux). Opens in Chrome, Edge, Firefox, or Safari – no proprietary software required. Instant download; lifetime re-downloads.
Frequently Asked Questions
My C-HR Hybrid is showing HV system warning lights – does this manual cover hybrid battery and inverter diagnostics?
Yes. The Repair Manual (RM32K0E) and Electrical Wiring Diagrams (EM32K0E) together provide full HV battery management procedures, inverter/converter diagnostics, DTC code definitions, and MG1/MG2 motor service steps for the THS II system fitted to the ZYX10 chassis.
Does this manual cover both left-hand and right-hand drive C-HR variants?
Yes. All four included manuals address both the ZYX10L (LHD) and ZYX10R (RHD) configurations, with dedicated wiring diagrams for each drive-side layout across all model code suffixes (AHXEBW, AHXGBW, AHXNBW).
Is the body repair and structural weld data included for collision repair work?
Yes. The Body Repair Manual (BM32K0E) documents weld point locations for more than 30 structural components – including all pillars, roof rails, floor panels, and side members – along with factory body dimensions, anti-corrosion treatment procedures, and paint/sealer application specs.
What format is the manual?
This is an interactive HTML-based manual, not a static PDF. After downloading and extracting the ZIP file, launch it with the included batch or shell script and it opens directly in your web browser with full-colour diagrams, hyperlinked navigation, and built-in search. Compatible with Windows 7-11, macOS, and Linux.
Reviews
There are no reviews yet.