Description
Factory Toyota Hilux Workshop Manual (2015-2019)
This is the official factory-level repair reference for the eighth-generation Toyota Hilux AN120/AN130 – the same technical resource relied upon by Toyota-authorized service centers across the US and worldwide. Every body style, powertrain, and drive configuration produced between 2015 and 2019 is included.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.7L 2TR-FE inline-4, 4.0L 1GR-FE V6 |
| Diesel | 2.8L 1GD-FTV turbocharged, 3.0L 1KD-FTV turbocharged |
| Transmissions | 5-speed manual, 6-speed manual, 6-speed automatic |
| Drive | 2WD (RWD) and 4WD |
| Model Years | 2015, 2016, 2017, 2018, 2019 |
| Badge Twins | N/A |
Common Hilux Repairs Covered
| System | Procedures |
|---|---|
| 1GD-FTV / 1KD-FTV Diesel Injection | Common-rail injector removal, fuel pressure testing, diesel particulate filter (DPF) service and regeneration reset |
| Timing Chain (2TR-FE) | Chain stretch diagnosis, guide and tensioner replacement, timing mark alignment procedures |
| Rear Leaf Spring & Suspension | Leaf spring pack replacement, U-bolt torque specs, shock absorber swap, rear axle alignment |
| 4WD Transfer Case & Front Axle | Transfer case fluid service, actuator diagnostics, front differential overhaul, CV boot and axle shaft replacement |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Why does my 1GD-FTV diesel lose power and trigger a DPF warning?
Soot accumulation in the diesel particulate filter is a well-documented issue on 2015-2019 Hilux trucks used for frequent short trips or low-load driving. This manual covers the complete DPF forced-regeneration procedure, soot load sensor diagnostics, and the back-pressure differential sensor replacement process with factory torque specifications.
Which chassis codes does this manual apply to?
Coverage is specific to the eighth-generation AN120 (2WD) and AN130 (4WD) platform produced from 2015 through 2019. All cab configurations – Single Cab, Extra Cab, and Double Cab – are included across all trim grades.
Are complete wiring diagrams included for the diesel injection system and 4WD electronics?
Yes. The electrical section contains full circuit schematics for the common-rail diesel injection ECU, turbocharger control, 4WD actuator system, ABS/VSC modules, and all body electronics. Connector pinouts and ground-point locations are identified throughout.
What format is the manual?
The manual is delivered as a searchable PDF, compatible with Windows, macOS, Linux, iOS, and Android devices. You can zoom in on diagrams, use keyword search to jump directly to procedures, and print any pages you need at the bench.
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