Description
Factory Toyota Hilux Workshop Manual (2004-2015)
This is the official factory-level repair resource for the seventh-generation Toyota Hilux, covering every procedure US and international technicians need to diagnose, service, and rebuild these trucks from the ground up.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.0L 1TR-FE, 2.7L 2TR-FE, 4.0L 1GR-FE V6 |
| Diesel | 2.5L 2KD-FTV turbo, 3.0L 1KD-FTV turbo |
| Transmissions | 5-speed R150/R151 manual, 5-speed R150F/R151F manual, 5-speed G50/G55 manual, 4-speed A340F automatic, 5-speed A750E/F automatic |
| Drive | 2WD and 4WD (left- and right-hand drive) |
| Model Years | 2004-2015 |
| Badge Twins | N/A |
Common Hilux Repairs Covered
| System | Procedures |
|---|---|
| 2KD-FTV Diesel Injection | Common-rail injector removal, leak-off testing, and EGR valve cleaning – a frequent high-mileage concern on 2.5L turbo diesel models |
| Front Suspension / Leaf Springs | Leaf spring pack replacement, shackle bushing renewal, and wheel alignment specifications |
| Rear Differential | Carrier bearing preload, ring-and-pinion setup, and limited-slip clutch pack service |
| Electrical / ABS | ABS wheel-speed sensor replacement, wiring harness connector pinouts, and fault-code retrieval procedures |
Format & Delivery
HTML format – opens in any web browser on Windows, Mac, Linux, Android, or iOS. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does the manual cover the 1KD-FTV engine’s timing chain and turbo oil feed lines?
Yes. The 3.0L 1KD-FTV section includes complete timing chain tensioner inspection steps, stretch-bolt torque specs, and turbocharger oil feed/return line removal procedures – all common service points on higher-mileage examples.
Which chassis codes are included – TGN or GGN?
Both. The manual addresses TGN15, TGN16, TGN26 (petrol 4-cylinder) and GGN15, GGN16, GGN26 (V6) chassis codes across single-cab, extra-cab, and double-cab body configurations.
Are 4WD transfer case and locking hub procedures included?
Yes. The 4WD section covers the transfer case (split-torque and part-time variants), front-axle locking hub service, propeller shaft angles, and differential lock actuator diagnostics.
What format is the manual?
The manual is delivered in HTML format and opens directly in any modern web browser – no special software required. It is fully searchable, supports zoom-in diagrams, and is compatible with Windows, Mac, Linux, iOS, and Android devices. Download is instant after purchase.
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