Description
Factory Ssangyong Rexton 2 Workshop Manual (2001-2017)
This official factory-level repair manual delivers the complete service and diagnostic information American and global technicians need to maintain the Ssangyong Rexton 2 across all three generations – Y200, Y250, and Y290 – from model year 2001 through 2017.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.2L M161, 2.3L G23D, 3.2L G32D, 3.2L M162 |
| Diesel | 2.0L D20DT, 2.2L, 2.7L XDi D27DT, 2.7L XDi D27DTP Power Up, 2.9L D29ST |
| Transmissions | 6-speed manual, 5-speed NAG 5G-Tronic automatic, 7-speed NAG 7G-Tronic automatic |
| Drive | RWD / Part-time 4WD |
| Model Years | 2001-2017 |
| Badge Twins | Rexton I Y200, Rexton II Y250, Rexton W Y290 |
Common Rexton 2 Repairs Covered
| System | Procedures |
|---|---|
| 2.7L XDi D27DT Diesel | Injector seal replacement and high-pressure fuel pump service – a known weak point on high-mileage units |
| NAG Automatic Transmission | 5G-Tronic and 7G-Tronic fluid service, valve body inspection, and shift solenoid replacement |
| Suspension | Front control arm bushing replacement and rear leaf spring shackle service – common wear items across all model years |
| Electrical / Body | Central locking module diagnostics, wiring harness inspection, and power window regulator repair |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Why does the 2.7L XDi D27DT diesel develop injector issues over time?
The D27DT five-cylinder uses copper crush washers on the injector seats that harden with heat cycles, allowing combustion gases to bypass and cause carbon build-up. The manual covers full injector removal, seat cleaning, and correct torque sequences to prevent recurrence.
What is the difference between the Y200, Y250, and Y290 chassis covered here?
The Y200 is the first-generation Rexton, the Y250 is the Rexton II facelift, and the Y290 is the Rexton W – all share the same ladder-frame platform and are fully documented in this manual. Procedures note any variant-specific differences in trim, suspension tuning, and electronics.
Does this manual include complete wiring diagrams and ABS/ESP coverage?
Yes. The electrical section provides color-coded circuit diagrams for the engine management system, ABS, ESP, airbag modules, climate control, and central locking. Connector pinouts, relay locations, and ground point mapping are all included.
What format is the manual?
The manual is delivered as a fully searchable PDF file, compatible with Windows, Mac, Linux, tablets, and smartphones. Download begins immediately after purchase and the file can be re-downloaded at any time.
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